working principle of excavator energy storage device complete design scheme

A Novel Energy Recovery System for Parallel Hybrid Hydraulic Excavator

Abstract. Hydraulic excavator energy saving is important to relieve source shortage and protect environment. This paper mainly discusses the energy saving for the hybrid hydraulic excavator. By analyzing the excess energy of three hydraulic cylinders in the conventional hydraulic excavator, a new boom potential energy …

A Novel Energy Recovery System Integrating Flywheel and Flow

Implementing an energy recovery system (ERS) is an effective solution to improve energy efficiency for hydraulic excavators (HEs). A flywheel energy recovery …

New compound energy regeneration system and control

In this paper, a boom potential energy recovery hydraulic system for an excavator and its controller is proposed and evaluated. It is a trend in the construction machinery sector to adopt hybrid ...

Power simulation for energy saving in hybrid excavator

By the characteristic analysis of the typical working conditions of the hydraulic excavator, a boom energy-saving system with closed oil circuit was proposed and the energy-saving principle of the ...

The gravitational potential energy regeneration system with …

As a type of hydraulic energy storage device, an accumulator is also used as the hydraulic counterbalance of the boom to balance the gravity of the working device [28]. In DHH systems, hydraulic ...

Study on energy efficiency characteristics of the heavy-duty ...

In [39, 40], an additional hydraulic cylinder connected with the hydraulic accumulator was added to recover and reutilize the gravitational potential energy of the manipulator, which was also called a liquid-gas energy storage balance scheme. Ge [41] studied the manipulator of hydraulic excavators with the above scheme. The test result …

A novel hydraulic excavator boom driving system with high …

This scheme is called decentralized hydraulics. The potential energy of the working device is converted to electric energy and stored in lithium batteries through the above mentioned driving unit. The energy consumption of the boom system can be reduced by up to 56% compared with load-sensing systems [28]. Yoon et al. studied the …

A high-efficient solution for electro-hydraulic actuators with energy ...

Studies on a 20-ton hydraulic excavator show that the energy that can be potentially regenerated during one duty cycle from the boom, arm, bucket, and swing is as high as 260.4 kJ [3]. For a typical excavator truck-loading cycle, research shows that without energy regeneration the overall efficiency of the centralized system is as low as …

Optimal Energy Management of the Electric Excavator Using

Super capacitors are energy storage devices that have the advantages of rapid charging, a high charge, an efficient discharge and a semi-permanent cycle life. In this study, a simulation of the optimal management was performed by applying a super capacitor with these characteristics to the energy regeneration system of an electric excavator.

A review of developments in energy storage systems for hybrid …

The energy storage system with higher power density, higher energy density, small size, long lifetime and low cost is essential for the hybrid system. This …

What is an Accumulator in Excavator? Guide to Excavator …

An accumulator is a device used for storage of energy in an excavator, also known as a digger or earthmover. It acts as a battery, storing energy to be used later in the operation of the machine. This energy is typically hydraulic in nature and is used to power various functions and movements of the excavator.

Research on energy saving system of hydraulic excavator based on …

EERS is a system that transforms the recoverable energy of excavators into electrical energy using a hydraulic motor-generator, which is then stored in an …

Hydraulic Hybrid Excavator—Mathematical Model Validation and Energy ...

The object of study of this work is a 9-ton excavator, whose hydraulic circuit is grounded on load sensing logic. ... based on operating data can a practical excavator energy-saving control scheme ...

A simple method for the design of thermal energy storage systems

A, Schematic representation of a latent heat thermal energy storage (LHTES) system consisting of 14 plates in parallel. A detail of one plate is depicted on the right. B, Sketch showing plates in ...

Study on energy efficiency characteristics of the heavy-duty ...

Zhang [35] reported a distributed pump-controlled small hydraulic excavator scheme, and the simulation results showed the energy efficiency of the whole system can reach the level of 73%. To address the problem of flow rate asymmetry, Quan [[36], [37], [38]] developed an asymmetric hydraulic pump driven excavator.

Energy storage

Energy storage is the capture of energy produced at one time for use at a later time [1] to reduce imbalances between energy demand and energy production. A device that stores energy is generally called an accumulator or battery. Energy comes in multiple forms including radiation, chemical, gravitational potential, electrical potential ...

Energy and Operation Characteristics of Electric Excavator …

The working principle, control strategy, and characteristics of the proposed electric excavator were analyzed through theory and experiments. The results show that the …

New Design of an Electrical Excavator and Its Path Generation …

The first is to design and build an excavator equipped with parallel electrical linear actuators. The second is to generate and test a PSO-based and a PFM …

A study on an energy saving electro-hydraulic excavator

The aim of this paper is to propose a new energy saving hybrid excavator using an electro-hydraulic circuit design driven by an electric motor/generator for the generation of potential energy ...

A Novel Energy Recovery System Integrating Flywheel and Flow

Implementing an energy recovery system (ERS) is an effective solution to improve energy efficiency for hydraulic excavators (HEs). A flywheel energy recovery system (FERS) is proposed based on this concept. A hydraulic pump motor (PM) is employed as the energy conversion component and a flywheel is used as the energy …

Potential energy regeneration method and its ...

The newly designed large-scale hydraulic excavator boom driving principle can directly recover the working device potential energy without intermediate links, and …

Energy and Operation Characteristics of Electric Excavator …

loss of the hydraulic system and recover device potential energy, obtaining high energy efficiency. Monica research group proposed an excavator scheme where four variable displacement pumps were used to drive the hydraulic cylinders and motor of the hydraulic excavators. With the closed pump control and energy recovery principle, the

Light‐Assisted Energy Storage Devices: Principles

Light‐assisted energy storage devices thus provide a potential way to utilize sunlight at a large scale that is both affordable and limitless. Considering rapid development and emerging problems ...

Potential energy regeneration method and its ...

Taking the actual working environment and excavator state into account, the system design principles for the proposed solution are as follows: (1) the potential energy of the working device should be recovered as far as possible based on ensuring the safety and space allowability of the system; (2) when the energy-saving system …

Energy and Operation Characteristics of Electric Excavator With ...

During land levelling process, the throttling loss of the electric excavator is reduced by 49.6% and the energy consumption is reduced by 38.1%. The research results will provide new methods for ...

The applications of energy regeneration and conversion technologies ...

With this scheme, the conversion efficiency of the boom potential energy to the energy storage device can reach 82.7%, and the energy consumption of the rising and falling cycles can be reduced by 75% compared with those of the IMC system. Download : Download high-res image (182KB) Download : Download full-size image; Fig. 6.

Potential energy regeneration method and its ...

Using this scheme, the gravitational potential energy of the working device can be stored and reused directly, without increasing the cost and install power of the machine largely. In the study, first, the system parameters are designed, following which the multidisciplinary dynamic model of the hydraulic excavator is established.

Research on Energy Saving Characteristics of Large Hydraulic Excavator …

To study the matching of the digging capacity with the actual demand and the matching of the working device mechanism, a 36.5 t backhoe hydraulic excavator is used as an example to analyse the ...

Evaluation and testing of electric-hydraulic energy ...

A testing system design scheme of inverse pendulum wave energy generating device based on hydraulic transmission is proposed in this paper. The working principle of the testing system is introduced.

A study on an energy saving electro-hydraulic excavator

The aim of this paper is to propose a new energy saving hybrid excavator using an electro-hydraulic circuit design driven by an electric motor/generator for the generation of …

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